mining

On-board Weighing Systems Designed to Scale Mining Payload Processes

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In the mining industry, more than half of the entire production costs go towards transportation and payload management. In order to keep these expenditures to a minimum, a mining company must be able to accurately evaluate transportation weights and duration.

Furthermore, although weighing a truck’s payload is necessary in order to determine its profitability, having to make various trips to an external scale and then having to dump the payload out, weigh it, and then have to load it back onto the truck again can definitely eat into the profit margins. Much of these additional costs can be eliminated by having the trucks outfitted with their own on-board weighing systems.mining weighing systems

Having on-board weighing systems installed on mining trucks is still the most effective and cost-effective way to monitor a truck’s payload. There are many versatile and adaptable on-board weighing systems that are available on the market, and it is easy to adapt them to different trucks.

Beyond just mining trucks, these advanced weighing solutions can be integrated on various other forms of equipment, such as on-board weighing systems for loaders, conveyor belt systems, and telehandlers. Additionally, most on-board systems come with digital monitoring systems that make managing the payload from inside the truck’s cab easy.

On-board Weighing Solutions for Mining

There are different on-board weighing systems available for the different load bearing vehicles that are used in the mining industry. Here is a rundown of some of the most common on-board weighing systems for trucks and other mining equipment.

Articulated Truck Scales

Articulated truck scales for dump trucks that are both rigid as well as those with center pivot steering make it easy to weigh while the truck is in motion, when it is loading, and when it is discharging its load.mining haul truck scale

Haul Truck Scales

Haul truck scales also allow for in-motion weighing. A robust digital communications system allows the driver to monitor the payload from the cab, and special sensors alert the driver when there is a danger of overloading the truck.underground on-board truck scale

Underground Truck Scales

Underground truck scales are available for those mining operations that have a below ground component and need to be able to effectively weigh the payload underground as their specialized subterranean vehicles are being loaded.

mobile crusher on-board scale

Mobile Crusher Scales

Mobile crushers are essential to mining operations for a variety of reasons – they break up refuse so that it can be more easily disposed of and they break up large segments of composite materials in such a way that the different constituent parts can then be determined and analyzed. It is often crucial to be able to weigh the materials handled by mobile crushers and there are many on-board weighing systems that are specifically designed to be installed on these vehicles.

Investing in On-board Truck Scaleson-board system display

Selecting the right on-board truck scale can definitely reduce the costs of production and increase the profits of a mining operation. It is important to select the right scale for each vehicle in order to ensure that all of the readings are accurate. (To ensure accuracy, it is often the case that measurements be compared with the weights from other external scales in order to determine that the readings of the on-board weighing systems are indeed correct).

As mining by its very nature entails a great deal of wear and tear, it is also important that all on-board weighing systems and load management solutions should be easy to install and easy to service in the field. At the end of each work day, your scales should tell you exactly how much weight was transported, where it was transported to, how many trips were made, and how long each trip took.

Why Rail Weighing Systems Are a Win for Mining & Agriculture

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Rail-based weighing systems are the best option available for mining and agriculture due to their overall functionality and high level of efficiency when needing to weigh large, high-volume loads prior to transport. Rail weigh scales use the latest load sensor technology and can weigh extremely heavy weights, such as those of rail cars full of metals and other mined materials or harvest in the case of agricultural uses.Rail Weighing Systems

In-motion rail car weigh scales, which are an advanced option among these unique rail weighing systems, weigh rail cars while they are passing slowly over the scale unit. They are very efficient and will allow also for cost and time reductions for all parties involved.

Features of In-motion Rail Car Weigh Scales

Whether for farming and agriculture or mining and resource extraction, in-motion rail scales offer a number of advanced features that make them highly leveraged by various types of business models.

  • Advanced Software: The software is meant to give you more functionality in terms of data collection.
  • Simple Installation: It takes little skill and time to install one of them in the rail track.
  • In-built Sensors: They provide very accurate readings.
  • Versatility: They are versatile. Thus, they can be used in many industries as detailed in the last section of this article.
  • Portability and dependability: in-motion rail car weigh scales are fully-functional, easy to move, and very accurate.

railcar weighing system

Functionality of Rail Car Weigh Scales

Railroad weighing scales are extremely efficient. They are portable and can be put at any point of the railroad that the user desires. They can be installed in just a few minutes and the scale can be used immediately afterwards. Weight measurements are extremely accurate. They are cost effective devices. They can be either bought or rented (if needed for a short time only) allowing the user to save money in the long run.

Technology Behind Rail Weighing Systems

First of all, they are installed in the rail tracks themselves, more exactly, in the main line. They are very precise and will give the exact weight of the vehicle passing at a certain place where the scale is located. There are two main types of rail car weigh system. The most popular one detects the rail car’s weight at a specific spot in the rail while the car passes at a certain speed.

rail car weigh scale

The way the rail car is weighed depends on the force that was exerted on that specific spot by it. The other less popular type of rail car weigh scale focuses on the distance traveled by the rail cars. The devices are installed on two ends of the rail car to come up with its weight. Although this system can give more accurate measurements of the rail car, it is more cumbersome as it would require for each rail car to have two of these devices installed as a prerequisite to measure its weight.

Applications of Rail Car Weigh Scales

Rail car weigh scales have many uses among those industries that need bulk product transportation. The following are the most important industries they are used in:

Agriculture and Farming Industry: Apparatuses used in agriculture such as grain dumps and rail trucks carrying any type of harvest including corn, fruits, etc. can be weighted with them.
Mining Industry: Rail scale technology is commonly used to measure very heavy metals in rail cars. Some items that can be measured include gold, coal, and even salt.
Oil Industry: heavy vehicles carrying petroleum or any of its derivatives can be weighted in a very precise manner.

Rail Car Scales

Many other industries, including logistics, warehousing, and supply chain management, use these scales as well. While there are a number of different rail-based weighing systems available, portable in-motion rail car scales are one of the leading solutions that are a win for many users.

An Inside Look at Today’s Truck Weigh Scale Systems

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Truck weigh scales are imperative tools that help many businesses improve their weighing operation’s throughput and efficiency. Truck scales also help professional in different fields of work such as mining, construction, farming and public works get accurate measurements of their loads to determine profitability as well as avoid penalties. truck weigh scales

Traditionally, the aim of truck weigh scales was to provide load measurements, but the modern heavy duty truck scales are designed to offer more than just accurate measurements.

Innovations in Today’s Truck Weigh Scales

Today’s truck weigh scales are creatively designed to offer reliable and accurate measurements even in tough industrial environments. They are built to withstand harsh climatic conditions, which ensures continuous productivity and improved throughput throughout the year. They are also built with highly durable materials that guarantee longevity with or without maintenance depending on the actual truck scale. They are also easy to install and use, which helps reduce the setup time.

Depending on your preferences, you can choose to install them above ground or into a pit foundation with much ease. They also feature advanced software that allow automation and customization based on individual needs. Some of the truck weigh scales advancements that have helped improve mining, farming and construction industries include Onboard Scales, In-Motion Axle Scales, and Portable Wheel Load Weighers.

Onboard Truck Scales

Onboard truck scales are equipped on the trucks and are designed to help improve the efficiency of weighing payloads. They feature load cells and digital indicators that display the weight throughout. They are also customized with audible and visual set-points that help users capitalize on the payloads.

The onboard truck weighing scales have several load cell sensors that are bolt on the truck chassis and body to accurately measure the weight of the truck. These sensors come in a wide variety of sizes to fit a wide variety of truck bodies.

These scales are wired through the ignition system of the truck to keep them active whenever the vehicle is in use. This ensures that the weight of the truck is always on display as long as the vehicle engine is running. Three set points that cannot be manipulated act as warnings. The set points are set through a plug-in keypad that is unplugged once the scale is ready for use to avoid manipulation.

In-Motion Axle Scaleson-board weighing system for truck

The in-motion weigh scales are designed to measure the weight of a truck as it slowly moves over the scale. These scales help improve operations throughput as vehicles do not have to stop for their weights to be measured.

In-motion axle scales use sensors that sense the normal force to take accurate measurements. However, it is important to note that different in-motion weighing systems utilize different technologies that include laser systems, load cell system, and fiber optical measuring.

Portable Wheel Load Weighers

Portable Wheel load weighers are lightweight axle scales designed to offer heavy duty weighing even in harsh conditions for a wide variety of applications. Their portability and durable construction allow people to take accurate measurements from any location.

Wheel load weigher scales are suitable for weighing heavy axle loads and oversized vehicles among other off-road vehicles. Portable Wheel Load Weighers come complete with access ramps, weighing pads and a digital weighing terminal. The integrated digital terminal features a digital scale processor and an internal receipt printer for real-time processing and printing from any location.

Portable Truck Scale Solutions by Walz Scale

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Walz ScaleWalz Scale is a renowned worldwide supplier and support provider of heavy duty truck scales and modern precision weighing equipment. From weighbridges to portable truck scales, Walz Scale’s weighing systems are commonly used in transportation, agriculture, recycling, waste management, public works, and mining applications. In fact, for almost half a century, Walz Scale cultivated a strong history and reputation for providing the highest level of products and localized support to customers.

Apart from simply offering the widest selection of portable truck scales for sale, Walz Scale also has the largest global service and support organization dedicated to handling on-board and mining scale applications, as well as the portable truck scales shown below.

portable truck scales

Portable Truck Scales

Walz offers a wide variety of portable truck scales for various needs and capacities. All of the models available are a steel deck design and are ideal for weighing over the road as well as off road vehicles. These portable scales can also be used in logging, construction, and other related applications since they can easily be moved from one site to the next.

It is equally worth noting that apart from simply including factory assembled modules which make them portable, these portable scales to weigh trucks are also very easy to install and move. Examples of some of the most popular truck scales models include:

Heavy Duty Portable Axle Scales

These models are unique in the sense that they are designed to specifically allow easy use of more than one peripheral components including driver kiosk systems. portable truck weighing pad

AXW 30T Axle Scales

These are specifically designed to allow easy vehicle weighing since they are characteristic of the advantage of allowing operation even in static and dynamic weighing. The AXW series wheels weighers are made from aluminum hence are very light while at the same time still provide accurate axle and overall weight of vehicles when in use.

AXW 45T & 95T Axle Scales

This model provides accurate readings for weight and is ideal for large off road vehicles. It is most ideal for applications which require larger tires as well as in weighing off road conditions.

Portable Truck Scales Rentals

Walz Scale also provides a complete line of portable truck scales for rent. These scales are available in different sizes and configurations. In addition to this, portable truck scales for rent are also equally accurate, durable and most importantly versatile like the rest of the models. To learn more about portable truck scale rentals, visit WalzScale.com.

portable truck scales rental

Taking advantage of portable truck weigh scales for rent will allow you to save a significant amount especially if you are interested in using the truck scales for a short period of time.

All you will need to do is call and arrange for the rental of the model that you are interested in after which you will have a chance to make use of it and once you are done bring it back. In fact, in case you are interested in the rental again at a later stage you are free to do so as long as you will keep it in good condition and most importantly agree to the terms of the rental.

Buying these truck scales can sometime be very expensive, it is for this reason that you should consider rental as an option to realize your objective especially for short-term projects.

Regardless of whether you are interested in portable truck scales for rent of simply looking to invest in truck scales for long term use, contact us immediately for access to individually tailored solutions taking into consideration your unique needs and preferences.

Emerging Scanner Technology Revolutionizes Load Management Processes

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The Walz Load Scanner is a unique laser scanning system that is designed to scan loaded truck beds to determine the volume of the loads being carried. With basic operator inputs defining the load’s material density, the volume metrics that the Walz Load Scanner produces can then be converted into weight measurements.

walz load scanner unit

In essence, the load scanner by Walz is emerging as one of the most revolutionary solutions to measure heavy-duty loads common in mining, construction, agriculture, and other industries. Not only only is the Walz Load Scanner more affordable and easy to use compared to today’s truck scales, but this portable, in-motion load scanning technology is fast, easy to install, simple to operate, and highly accurate.

The Technology Behind This Advanced Laser Scanning System

It uses advanced algorithms and laser technology to enable a dynamic, no-contact solution for the management of material truck loads. The Walz Load Scanner system does a comparison of the empty scans and scans of the loaded trucks.

This comparison process is usually triggered by RFID tags that have been previously fit into the trucks. Through this scanners, the operators are able to view the 3D high definition images of the tuck loads. The systems of load scanners have been integrated with propriety platforms which are compatible with close to all types of computers and mobile devices.

This helps the operator to scan, monitor and also manage data that the scanner had already studied and computed. In addition, load tickets that have been derived from the process can in turn be emailed or printed to enable easy online management. This online management system is effective particularly for the cloud based online accounts.

The Technology Behind This Advanced Laser Scanning System

The Walz Load Scanner has numerous benefits and advanced features. From cost efficiency to advanced operational throughput, below are just a few reasons why so many companies are adopting this unique system.

Cost Efficient

Although truck scales and weighbridges were and are still the most widely used weighing systems, the walz truck scanner cost of installation, maintenance, repair and recalibration are incredibly low. Interestingly, the general cost of installing and sufficiently operating heavy duty truck scales and weighbridges is seen to be double that of the truck scanner. It is therefore more economical to use the Walz Load Scanner.

Data Management 3d image scans of the load scanner

The Walz Load Scanner provide accurate and reliable in cases where the required metric is cubic volume. In the past, people had to count loads manually or do a rough estimate of the load. When the data is inaccurate, the transport and delivery costs tend to also be inaccurate thus putting the business at risk. To eliminate this inefficiency, the load scanner system provides reliable and accurate information.

Portability & Flexibility

Because the Walz Load Scanner is fully portable and can be moved from one site to another, it’s flexible option that gives users the versatility to operate the system just about anywhere that it’s needed. Additionally, load scanner system ensures that the bed space of the truck is put to it’s maximum use. This helps to avoid spending more money on transportation and maximize the transport efficiency.

Walz Load Scanner

Reliability & Durability

The technology can be installed in a variety of locations depending on one’s preference. Some suitable locations may be haul roads, designated scanning sites or any other location that will fit the miner’s requirements.

The scanner is made in such a way that it is able to endure tough and rugged mining conditions and long periods of operation. It offers great service for many years without incurring extra costs as compared to other scale systems and technologies. They also come with different options to allow you to choose any option that will fit your situation.

The Walz Load Scanner is a revolutionary system that can help your business realized smoother operations and attain effective load management processes which will in turn make your operations profitable and outstanding. To learn more about the Walz Load Scanner, visit the official website at LoadScanner.com.

Truck Scale Software Merges Data Analysis & Strategic Application

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When it comes to operating truck scales, particularly in commercial and production settings, software is vital to track data, analyze performance, and utilize truck scale systems to their fullest potential. truck scale software interface

Among the leading solutions for truck scale software is Payload Pro. Designed by Walz Scale, a global supplier of advanced truck scales and precision weighing systems, Payload Pro offers incredible capabilities for many different applications, spanning from mining to agricultural contexts.

What Makes Payload Pro an Industry Leading Truck Scale Software Platform

Payload Pro Software gives users complete control of payload data and productivity. This highly-advanced truck scale software allows customers to quickly and accurately process weight data, all while offering advanced capabilities for measuring and analyzing metrics.

For each weight, Payload Pro software provides a data management module which not only captures but stores all the critical data that clients may need. This results in the provision of instantaneous access to treasure trove of information in real time. This particular module also has a wide array of system diagnostic components which allow customers to run diagnostics tests which ensure that all components are functioning at an optimum level at all times.

Track & Manage Productivity

With productivity being a key driver in most industries, Payload Pro truck scale software offers built-in tools specifically designed for tracking productivity. The system does this by allowing operators to easily and quickly design a customized system that’s unique to their business. Some of the customizable systems that operators can develop include an automatic vehicle builder, a customized report builder as well as off site access.

Save, Distribute, & Disseminate Data, Strategically Payload Pro Truck Scale Software

Distribution of payload data as well as the requisite reports to those within the organization has also been made easy through the cloud sync system. This allows an organization to share real time access to office staff or even mine site dispatch offices. In the process, an organization can easily pinpoint any opportunity and come up with necessary plans of utilizing the same for the benefit of the company and coming up with counter-measures to mitigate any noted risks in a timely and profitable manner.

It is also worth noting that it is possible for an organization to control its payload system over the air using a handheld device such as a mobile phone. This option is particularly ideal for applications which require real time data entry out of a vehicle. This enables the operator to securely capture machine data while reducing or completely eliminating instances of redundant data entry into the system.

Realize Greater Efficiencies & Levels of Productivity

The Payload Pro truck scale software suite is also designed to be effective and efficient; having been designed to seamlessly utilize the cloud sync functionality which allows customers to easily access any relevant payload data from virtually any location in the world with utmost speed and unmatched accuracy levels. This ensures that clients are not disadvantaged due to distance or time constraints. Payload Pro Interface

Another important addition to the system is the integration of the waltz laser scanning system so as to provide material densities and load distribution in bed scanning. Further to this, it is possible to automate Payload Pro software suite with current state of the art technologies such as RFID technologies or even the Waltz video vehicle recognition system to fully automate the payload management system and ensure that its potential and productivity is harnessed to improve its overall efficiency.

Finally, it is also important to note that the Payload Pro software suite is easy to use with most truck weigh scale systems and can run on the Windows operating system platform, has a simple yet very intuitive design and can run on any standard PC or laptop which makes the system quite versatile. The system also has an automatic backup functionality which ensures that there is always some business continuity in case of any unforeseen occurrence.

Mining News: Big Transactions in the Gold Mining Industry

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Barrick Gold has entered into an agreement that will give its famous Cowal Mine a new owner. Barrick is the top producer of gold in the world and the $550 million deal will turn Evolution into the second largest producer of gold in Australia.

Canada’s Barrick Gold announced the sale along with other assets such as the Porgera mine in Papua New Guinea. In addition, the miner has for a while been seeking buyers for stakes in Zaldivar copper mine located in Chile. The deal equips Evolution with the potential of producing up to 800,000 ounces of gold each year. The amount is, however, a third of Australia top producer, Newcrest Mining.

Cowal

According to a statement released by Barrick’s Co-President, Kelvin Dushnisky, the sale of the mine is in accordance with the company’s strategy of creating long-term value for their owners. The sale will make a significant contribution in reducing debts while still focusing on the geographic footprint as outlined in their portfolio. The deal will offset debts amounting to at least $3 billion before the year ends.

Analysts have applauded Evolution for fetching Cowal at reasonable price below the initial tag of $650. Jake Klein, Evolution’s Executive Chairman told analysts that they put a price that they thought was fair and were happy for acquiring it. “The price reflects the subdued asset values that are currently in the market,” said Klein. mining truck scales for sale

Evolution managed to place the bid with the support of La Mancha, a Luxembourg-based private company. It plans to pay for the new mine by raising in excess of $248 million through sales of new shares and with bank loans. This does not take into account equipment, such as mining weigh scales and payload management assets.

Analysts project that Evolution’s production will surpass that of Northern Star Resource, a fellow Australian gold miner. Northern Star Resource expanded rapidly in 2014 after purchasing for gold mines from Newmont Mining Corp and Barrick for less than $200 million.

With the successful sale of Cowal, Barrick will have one asset left in Australia, the 50 percent stake in the Kalgoorlie Super Pit. It is expected that the Cowal gold mine will be at the hands of Evolution by the end of October.

Innovation: On-board Scales for Mining Vehicles & Equipment

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Market statistics currently indicate that the number of mining companies adopting the use of on-board scales for trucks and mining equipment has been on an exponential rise. This is mainly the case because these companies want to boost efficiency and throughput while minimizing overhead costs in their operations.

Additionally, mining companies focus on cutting-down the time wasted having to weigh truck loads from a single unit or location. With the use of these on-board scales for mining vehicles and equipment, it possible to measure load weights in much shorter period of time.

The Adoption of On-board Scale Technologyon-board scales mining trucks

Many mining companies are not only adopting various types of truck scales and load management system, but specifically advanced on-board scale technology. These are scales that are mainly used for large scale operations that involved heavy-duty equipment and vehicles.

Spanning from on-board wheel loader scales to on-board conveyor belt scales, these systems offer many different applications for the mining industry. Additionally, on-board scales for trucks and mining equipment also offers a host of benefits.

To get a visual idea of how on-board truck scale systems work and function, see the video below of the Pfreundt on-board scale system integrated on a wheel loader. These on-board scales for trucks are available at www.walzscale.com/walz-onboard.

On-board scales save time and moneyon-board-scale-readout

One aspect about these scales is that they help mining companies to save time and money. Since these scales are able to weigh loads directly from the vehicle or any piece of mining equipment, users are able to minimize downtime by eliminating any unnecessary or rather redundant stages in the payload process.

The advantages of on-board scales for conveyor belts and other related mining equipment are also quite important to take note of. Mining and extraction companies can integrate these scales on a number of vehicles like trucks and backhoes as well as on rail cars. Other than mining, these scale solutions are also used in farming and agricultural applications.

Below is a farming application of the Pfreundt conveyor belt scales offered at Walz Scale:

Increased efficiency and throughput with on-board scales

The use of these scales also increases efficiency. Unlike the case is for other conventional methods, on board scales optimize the levels of efficiency for various operations and weighing systems. Since loads can be tracked during transport, the time needed to measure payloads is largely minimized.

How can on-board scales be integrated on vehicles and equipment?

on board scale technologyThe integration of trucks and mining equipment with these on-board scales is not a tedious task as many people tend to think. However, for the job to be done in the right manner, the role of experts has to be called into action.

There are experts who can help you to install these scales on your trucks and other equipment in an effective manner. In most instances, the trucks are installed permanently on the trucks so they can be used at any time the trucks are being used.

The use of on-board scales for trucks, for conveyor belts or any other mining equipment is definitely here to stay. Most of them are reasonably priced and user friendly thereby offering you the best user experience. Operators who are using these scales are getting the desired results.